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electrogalvanizing-machine operator

A professional who sets up and operates continuous multistrand electrogalvanizing and heat-treating machine to coat steel strip or wire with zinc, according to written specifications. Respnsibilities include:

  • Mixes chemical solutions, using formulas.
  • Fills cleaning, pickling, galvanizing, and waxing tanks.
  • Charges furnace with gas or coal to prepare for galvanizing process.
  • Inserts wire reels and feeds wire into machine.
  • Moves controls on rheostats and generators to regulate movement of wire strand between reels, plating tanks, and coils, to obtain specified thickness of coating.
  • Adjusts controls to regulate temperature of leadpot, cleaners, picklers, and plating tanks.
  • Performs chemical solution tests, such as titration tests, wire hardness tests, dip coating tests, and welding tests, to determine conformance to specifications.
  • Readjusts controls based on findings.
  • Records test results.
  • Examines coating, washing, and alignment of wire strands visually and using micrometers to compare finished strands with specifications.
  • Resets and changes combs when changing width and number of strands.
  • Replaces anodes and recharges leadpot at specified intervals.
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